Diesel engines are an important part of diesel generator sets. Many operators of diesel generator sets, including many operators, have some misunderstandings and incorrect understandings in the daily use of diesel engines. These misunderstandings not only affect the power and economy of the engine ,
And it has become the inducing factor of some major problems, and even directly affects the service life of diesel generator components and the entire unit. These common misunderstandings are mainly manifested in:
1. The generator set feels that the fuel supply advance angle should be earlier
Some mobile power station operators often prefer to move forward a little bit when adjusting the fuel supply advance angle of diesel engines, and some even exceed the specified value by 2-3 degrees. They feel that if the fuel supply advance angle is adjusted forward, the engine will work vigorously. But they don’t know that the premature fuel supply advance angle is equally harmful to the diesel engine’s work and the lag. The reason is simple. First, the high burst pressure makes the high-temperature gas easily escape into the lower crankcase, causing high-temperature fission of the engine oil. , The engine oil is also easy to evaporate into oil vapor, causing the crankcase to catch fire. Second, the rapid combustion of excess fuel in the cylinder will increase the thermal load on the piston crown and cause overheating and damage to the piston. Third, the increased vibration of the cylinder liner will accelerate the corrosion of the cylinder liner and the body, which will eventually lead to damage to the diesel generator set. Fourth, it will cause knocking, increase the momentum of the piston on the cylinder liner, increase the vibration of the cylinder liner, and cause fatigue damage to the cylinder liner. Fifth, the premature fuel supply advance angle causes too much fuel accumulated in the cylinder before the top dead center, and the burst pressure after combustion increases a lot, which will increase the mechanical load of the piston connecting rod and cause damage to these parts. Sixth, excessive heat load will cause cracks in the cylinder head and deformation of the valve seat sealing ring. The final result of these failures will cause damage to the diesel generator set and shorten the service life of the diesel generator set.
2. The generator set feels that more oil should be added
When the oil in the diesel engine case is small, it will be emptied, and the oil pressure will drop. The direct consequence is that the oil can’t reach the lubrication surface of various parts, accelerating the wear of the parts, and eventually leading to accidents of the diesel generator set. Therefore, some drivers I like to add a little more engine oil at one time, exceeding the specified scale, so that I can get it done once and for all. The idea is good, but the actual situation is just a matter of course. You must know that too much oil will cause many undesirable results: first, too much oil will easily leak out before and after the crankshaft, increasing oil loss and pollution. The environment has increased the difficulty of maintenance; second, too high oil level will hinder the movement of the connecting rod, increase the movement resistance of the parts, and reduce mechanical efficiency; third, too much oil will easily cause the oil to flow into the combustion chamber and increase the loss of oil. Moreover, after the oil is extinguished, it is easy to form carbon deposits on the piston ring, the valve seat at the top of the piston, and the fuel injection nozzle, causing the piston ring to seize, the fuel injection nozzle wall plug and other problems; the fourth is the excessive oil level under the agitation of the connecting rod. It is easy to produce oil and vapor, and it will catch fire when exposed to high temperature, causing an explosion accident of the crankcase.
3974255 TUBE OIL GAUGE
3101771 HOUSING FLYWHEEL
3047393 BEARING CON ROD
3630903 BRACKET CRN RESISTOR CRN
3642489 HARNESS WIRING
212678 FAN ENGINE
3801733 KIT CPR HEAD REPAIR
ST1319 TOOL
4019645 HEAD FUEL FILTER
3819498 SUPPORT FRONT ENGINE
4992273 MODULE HEATER CONTROL
4019593 GASKET EXHAUST MANIFOLD
3897882 BRACKET HEAT SHIELD
3866892 ALARM
3406657 VALVE EXHAUST
211766 HOSE FLEXIBLE
4951962 MODULE INTERFACE
3046207 PULLEY FAN
3069707 BARREL PLUNGER TOP STOP
ST884 CUTTER INJECTOR SLEEVE
4065718 BRACKET OIL TUBE
3800912 PISTON RING
4072616 PUMP WATER
3627912 COVER LUB OIL PUMP
4980883 SHIELD DRIP
4899219 TUBE BREATHER
3820512 ADAPTER CRANKSHAFT
3162871 FIXTURE LIFTING
3537575 HOUSING TURBINE
3010941 BUSHING
3802455 INJECTOR BOSCH
3537920 WHEEL TURBOCHARGER
4012662 SINGLE HEAD GASKET
4944437 CRANKSHAFT ENGINE
3925273 ROTAROR VALVE
3916910 PUMP INJECTION BOSCH
3921127 PUMP INJECTION BOSCH PUHP
3921992 CONNECTION OIL SUCTION
4096566 BELT V V
AK0802100SS HOSE FLEXIBLE
3162385 TOOL SERVICE
4916874 CONNECTION OIL TRANSFER
4938672 HARNESS WIRING
3075344 BARREL PLUNGER RDF
3376634 ASSY BUSH INSTL REMOVAL
3634744 HOSE FLEXIBLE
3884296 CATALOG KT KTA38M PARTS KT KTA38M
4007873 HOUSING FLYWHEEL
4061677 HUB JAW COUPLING
3972265 BELT V RIBBED V
3059314 VALVE SHUTOFF
3910266 WASHER SPRING
3164586 KIT WIRING REPAIR
3628967 TUBE WATER TRANSFER 3055709
3093956 SCREW FLANGE HEAD CAP
9539A HOSE PLAIN VT12
4003925 LEVER ROCKER
ST68502 GRINDER
3636262 TUBE WATER TRANSFER
3278723 PISTON RING
3164088 KIT CMS BUSHING REPLACER CMS
3331818 ELBOW MALE UNION
4937282 MANIFOLD FUEL
3823040 PULLER WP IMP PULLEY
3638769 NIPPLE COUPLING
3043947 SEAT CPR EXHAUST VALVE
4095440 GASKET CYLINDER HEAD
3163471 REMOVER PISTON ASSEMBLY
4934074 INSERT VALVE
3801792 KIT CPR HEAD REPAIR
3639621 SPRING VALVE
4955271 TURBOCHARGER HE221W HE221W
3804750 KIT ACCESSORY DRIVE
4910522 ROD ENGINE CONNECTING
4011590 KIT SEAL
3975134 MOTOR STARTING
4975908 CONNECTION EXHAUST OUTLET
3680892 HOSE ELBOW
3408327 ACTUATOR FUEL CONTROL
3278137 PUMP SEA WATER
3824938 ADAPTER DATALINK
4063194 GEAR FUEL PUMP
3967456 HEAD CYLINDER
3031959 PAN OIL
3348863 CONNECTOR MALE
4007074 ELBOW MALE UNION
181646 VALVE FLOAT
3681704 DEVICE ENGINE BARRING
3594556 HOUSING TUR BEARING
3539268 HOUSING COMPRESSOR
3287570 CONNECTION TUR OIL DRAIN
4089503 BLOCK CYLINDER
4955571 HEAD CYLINDER
3202193 HOUSING ROCKER LEVER
4088301 INJECTOR
3973827 TENSIONER BELT
4916714 TUBE WATER BYPASS
3024035 ISOLATOR VIBRATION
3034242 PUMP FUEL GEAR
3800453 KIT LINER
3804336 KIT ENGINE PISTON
3163041 INSTALLER VALVE GUIDE
3349405 SHIELD HEAT
3629409 CONNECTION FUEL BLOCK
179828 SPRING COMPRESSION
3641340 SHIELD HEAT
3823647 KIT CMS BUSHING REPLACER
3349406 SHIELD HEAT
4012799 COVER LUB OIL COOLER
4006176 PIN PISTON
3395960 GOVERNOR HYDRAULIC
4017434 SLEEVE SPLINE COUPLING
3178456 SHAFT IDLER
3802755 INJECTOR